Monthly Archives: September 2017

The Load Bank Testing Process- Know The Importance

Generators are emergency power backup, which have an exceptional usage in various industries during power outrage. The tool is used to normalize the industrial condition and carry on the flow of operation without delay and interruption. For instance, in food processing industries, can you imagine the loss if the power goes off for several hours? Shockingly, the entire manufacturing unit will halt and the preserved food will start getting infected due to the lack of refrigeration.

So, it is necessary to invest on the power back up option and keep it well maintained for emergency situations. Now, to understand the efficiency or power output of the generators load bank testing is done. This testing process gives the idea about the output of the generator. The generator load bank suppliers is a part of the maintenance program to ensure whether the generator is working as per the expectation. The need of testing is required when the maintenance work is done, which is usually done on periodic basis.

The reactive load bank helps in identifying the variation of output. It also helps in identification of full load condition without overheating or getting stopped. The design of the generator is thus made so that it can fetch maximum efficiency. The testing also gives the condition of the components and how far it is able to work according to the design. The weaknesses are identified through the process and necessary actions are taken to avoid failure during urgency.The load bank test is designed to measure the load of the generator as there is no such device that can measure it. The performance can be analysed, but analysing the load is quite difficult. Visit http://www.sephco.com/load-banks-lsmc-series/lsmc_description.asp 

The start and run condition of the generator is also important and it needs to be programmed properly. The generators are kept on automatic mode, but the efficiency degrades as per its usage and age. A generator becomes inefficient and weak with long usage and anything can affect it. The properly planned and executed maintenance not only eradicates the risk, but also helps in spotting the weaknesses and take steps to treat it.

The diesel engine of the generator also creates a problem and it’s the biggest challenge is wet-stacking. The condition is created when the machine is not able to perform as per the design or heat up as per requirement. In such situations, the carbon and residual fuel are stacked in the exhaust. This need to be identified and thus load test is required to run for couple of hours. So, the load test, performed yearly, can balance the condition of the generator and make it suitable for use.